Optimizing Energy Recovery from Marine Diesel Engines: A Thermodynamic Investigation of Supercritical Carbon Dioxide Cycles

Document Type : Original Article

Authors

Faculty of Mechanical Engineering, Babol Noshirvani University of Technology, Babol, Iran

Abstract

Since the population and economic activities have increased energy demands, researchers and scientists have turned to recover wasted energy in various systems. This study aims to maximize energy recovery from marine diesel engines through heat exchange in four different types of wasted streams (exhaust gas, engine coolant, and engine oil coolant). In this research, four cycles of carbon dioxide critical recovery have been designed and modeled to utilize wasted heat energy from marine diesel engines (MAN B&W L35MC6-TII). The EES engineering software has been used for mathematical calculations. In each cycle, the effect of various parameters such as compressor outlet pressure, compressor inlet temperature, and turbine inlet temperature on output power, exergy efficiency, and compressor power consumption has been investigated. The results of this study indicate that the use of a heat recovery cycle in a diesel engine prevents the loss of a significant amount of energy in the engine. Additionally, increasing the fluid temperature at the compressor inlet reduces the output power and exergy efficiency in all recovery cycles. Increasing the fluid temperature at the turbine inlet reduces the compressor power consumption, increases the output power, and enhances the exergy efficiency in all recovery cycles. When the engine body coolant is used in the recovery cycle, the output power and energy system efficiency increase. Moreover, the cycle includes a generator to recover the heat output of carbon dioxide from the turbine. According to the findings of this study, despite the highest turbine output power (611.5 kW) belonging to the exhaust gas recovery system with two heat exchangers, the recovery system with a single heat exchanger has the highest usable output power (228.3 kW). This system had the highest energy and exergy efficiency of 17.72% and 12.85%, respectively.

Graphical Abstract

Optimizing Energy Recovery from Marine Diesel Engines: A Thermodynamic Investigation of Supercritical Carbon Dioxide Cycles

Keywords

Main Subjects


  1. Zhu S, Zhang K, Deng K. A review of waste heat recovery from the marine engine with highly efficient bottoming power cycles. Renewable and Sustainable Energy Reviews. 2020;120:109611. 10.1016/j.rser.2019.109611
  2. Feher EG. The supercritical thermodynamic power cycle. Energy Conversion. 1968;8(2):85-90. https://doi.org/10.1016/0013-7480(68)90105-8
  3. Chen Y, Wang M, Liso V, Samsatli S, Samsatli NJ, Jing R, et al. Parametric analysis and optimization for exergoeconomic performance of a combined system based on solid oxide fuel cell-gas turbine and supercritical carbon dioxide Brayton cycle. Energy conversion and management. 2019;186:66-81. 10.1016/j.enconman.2019.02.036
  4. Garg P, Kumar P, Srinivasan K. Supercritical carbon dioxide Brayton cycle for concentrated solar power. The Journal of Supercritical Fluids. 2013;76:54-60. 10.1016/j.supflu.2013.01.010
  5. Rai A, Tassou SA. Environmental impacts of vapour compression and cryogenic transport refrigeration technologies for temperature controlled food distribution. Energy Conversion and Management. 2017;150:914-23. 10.1016/j.enconman.2017.05.024
  6. Kim S, Cho Y, Kim MS, Kim M. Characteristics and optimization of supercritical CO2 recompression power cycle and the influence of pinch point temperature difference of recuperators. Energy. 2018;147:1216-26. 10.1016/j.energy.2017.12.161
  7. Son S, Lee JI. Application of adjoint sensitivity analysis method to supercritical CO2 power cycle optimization. Energy. 2018;147:1153-64. 10.1016/j.energy.2018.01.117
  8. Bian X, Wang X, Wang R, Cai J, Zhang X, Tian H, et al. Multimode operation control strategy for improving part-load performance of supercritical CO2 Brayton cycle. The Journal of Supercritical Fluids. 2023;200:105971. 10.1016/j.supflu.2023.105971
  9. Sathish S, Kumar P. Equation of state based analytical formulation for optimization of sCO2 Brayton cycle. The Journal of Supercritical Fluids. 2021;177:105351. 10.1016/j.supflu.2021.105351
  10. Siddaiah R, Saini R. A review on planning, configurations, modeling and optimization techniques of hybrid renewable energy systems for off grid applications. Renewable and Sustainable Energy Reviews. 2016;58:376-96. 10.1016/j.rser.2015.12.281
  11. Ahn Y, Bae SJ, Kim M, Cho SK, Baik S, Lee JI, et al. Review of supercritical CO2 power cycle technology and current status of research and development. Nuclear engineering and technology. 2015;47(6):647-61. 10.1016/j.net.2015.06.009
  12. Vickers NJ. Animal communication: when i’m calling you, will you answer too? Current biology. 2017;27(14):R713-R5. 10.1016/j.cub.2017.05.064
  13. Crespi F, Gavagnin G, Sánchez D, Martínez GS. Supercritical carbon dioxide cycles for power generation: A review. Applied energy. 2017;195:152-83. 10.1016/j.apenergy.2017.02.048
  14. Li X, Li W, Zhang R, Jiang T, Chen H, Li G. Collaborative scheduling and flexibility assessment of integrated electricity and district heating systems utilizing thermal inertia of district heating network and aggregated buildings. Applied Energy. 2020;258:114021. 10.1016/j.apenergy.2019.114021
  15. Shi Y, Wu T, Cai M, Wang Y, Xu W. Energy conversion characteristics of a hydropneumatic transformer in a sustainable-energy vehicle. Applied Energy. 2016;171:77-85. 10.1016/j.apenergy.2016.03.034
  16. Singh DV, Pedersen E. A review of waste heat recovery technologies for maritime applications. Energy conversion and management. 2016;111:315-28. 10.1016/j.enconman.2015.12.073
  17. Huang G, Shu G, Tian H, Shi L, Zhuge W, Zhang J, et al. Development and experimental study of a supercritical CO2 axial turbine applied for engine waste heat recovery. Applied energy. 2020;257:113997. 10.1016/j.apenergy.2019.113997
  18. Yu A, Su W, Lin X, Zhou N, Zhao L. Thermodynamic analysis on the combination of supercritical carbon dioxide power cycle and transcritical carbon dioxide refrigeration cycle for the waste heat recovery of shipboard. Energy conversion and management. 2020;221:113214. 10.1016/j.enconman.2020.113214
  19. Mikielewicz D, Mikielewicz J. A thermodynamic criterion for selection of working fluid for subcritical and supercritical domestic micro CHP. Applied Thermal Engineering. 2010;30(16):2357-62. 10.1016/j.rser.2015.12-.281
  20. Schuster A, Karellas S, Aumann R. Efficiency optimization potential in supercritical Organic Rankine Cycles. Energy. 2010;35(2):1033-9. 10.1016/j.energy.2009.06.019
  21. Li B, Wang S-s. Thermodynamic analysis and optimization of a hybrid cascade supercritical carbon dioxide cycle for waste heat recovery. Energy. 2022;259:125108. 10.1016/j.energy.2022.125108
  22. Qin L, Xie G, Ma Y, Li S. Thermodynamic analysis and multi-objective optimization of a waste heat recovery system with a combined supercritical/transcritical CO2 cycle. Energy. 2023;265:126332. 10.1016/j.energy.2022.1- 26332
  23. Widjaja RG, Asrol M, Agustono I, Djuana E, Harito C, Elwirehardja G, et al. State of charge estimation of lead acid battery using neural network for advanced renewable energy systems. Emerging Science Journal. 2023;7(3):691-703. 10.28991/ESJ-2023-07-03-02
  24. Balal AT, Jafarabadi YPT, Demir AT, Igene MT, Giesselmann MT, Bayne ST. Forecasting solar power generation utilizing machine learning models in lubbock. 2023. 10.28991/ESJ-2023-07-04-02
  25. Balasubramanian R, Abishek A, Gobinath S, Jaivignesh K. Alternative fuel: hydrogen and its thermodynamic behaviour. Journal of Human, Earth, and Future. 2022;3(2):195-203. 10.28991/HEF-2022-03-02-05
  26. Namar M, Jahanian O, Shafaghat R, Nikzadfar K. Numerical/experimental study on downsized iranian national engine (ef7) performance at low engine speeds. International Journal of Engineering, Transactions C: Aspects. 2021;34(9):2137-47. 10.5829/ije.2021.34.09c.11
  27. Tian H, Chang L, Shu G, Shi L. Multi-objective optimization of the carbon dioxide transcritical power cycle with various configurations for engine waste heat recovery. Energy Conversion and Management. 2017;148:477-88. 10.1016/j.enconman.2017.05.038
  28. Yu W, Gong Q, Gao D, Wang G, Su H, Li X. Thermodynamic analysis of supercritical carbon dioxide cycle for internal combustion engine waste heat recovery. Processes. 2020;8(2):216. 10.3390/pr8020216